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Battery Regenerator

Product Detail Information

Battery Regenerator

│Description│

>> Lead Acid Battery

Lead Acid Battery is a device that converts the chemical energy of electrolytes into electrical energy by submerging two electrodes (+),(-) in electrolytes, and stores the electrical energy for later use. The stored electrical energy can be used on demand when necessary and this is called discharge.

>> Principle of Charge & Discharge

>> Status of Materials during charge & discharge

 

Cathode plate
Electrolyte
Anode plate
Charge Equation
PbO2 + H2SO4 + Pb
Discharge Equation
PbSO4 + 2H2O + PbSO4

>> Sulfation on battery electrode plate

The sulfate(SO4) bonding with polarized plate by discharge returns to electrolyte by charge. But long period of discharge and charge makes the polarized plates covered with sulfate which does not return to electrolyte anymore. It reduces the battery performance. None using of battery for long time reduces the performance and results in building up layers of sulfate and becomes the status of battery dead.

>> Technology of battery restoration

It is not easy to figure out the huge number of batteries produced every year in global. Especially the production quantity of automobile is over 60 million every year. This may enable you to imagine the battery quantity installed and discarded every year for automobile only. Discarded batteries are presumed over 7 million pieces per year in Korea. It is said that around 70~80% of discarded batteries are caused by sulfation.
Our Battery Regenerator can recover the dead battery discarded after 2~3 years of usage malfunctioned by the main reason of sulfation which forms on the pole plate of the cells.
The technology separates the sulfate from the plate and dissolves it by stimulation of specific DC current so the status of electrolyte returns to the original state.

>> Internal reaction during restoration

* 90Ah capacity PT battery that has been neglected for 3years after 1 year use.

Sulfate has formed
on surface solidly
Sulfate blooms on
surface like cotton
Dissolves in electrolyte
gradually
Mostly dissolved

>> Example of restoration results

Mfg.
Date
Standard
Before
After
result
Remark
Ah
CCA
Voltage
CCA
Voltage
CCA
%
060819
60
550
4.50V
0
12.75V
485
88%
MF
090102
80
630
8.81V
4
12.86V
585
93%
MF
010107
100
900
11.19V
18
12.89V
828
92%
MF
070629
120
800
7.00V
0
12.87V
796
99%
PT(wet)

* CCA is the amount of current a lead acid battery can deliver for 30 seconds with maintaining at least 1.2V per cell (7.2V for a 12V battery at 0 °F (−18 °C).

│Products and Specification│

>> Battery Regenerator

Model
Capacity
Output vtg
Application
EBR-C3012
Max. 30Ah
12V DC
Motor Cycle
EBR - D3012
EBR - D3008
EBR - D3006
Max 240Ah
12V DC
8V DC
6VDC
SLI and Deep Cycle
Deep Cycle
Deep Cycle
BRT-012A
Max 200Ah
12VDC
SLI (on developing, LCD)
BRT-048H
200~ 1000Ah
48V DC
Industrial battery(series of 2V)

* Typical Specification (EBR-D3012)

Input Power
AC 120~250V(50 ~60Hz), Single phase/ factory adjust
Output Voltage
DC 12V
Capacity(Ah)
40Ah ~ 240Ah
Dimension
260mm(H) x 260mm(W) x 340mm(D)
Weight
16Kg

>> Battery Discharger

Batt. voltage
Discharge rate
Function
12V DC
10A ~ 80A
Discharge current, end voltage selectable

>> Discharge current, end voltage selectable

Voltage use
Display and Function
12V, 24V DC
Vtg., CCA(0~2,000) with%, SOH, specific gravity, Alternator test

>> Series of Products

Specific Feature of Battery Regenerator (EBR-D3012)

Safety functions.(No electrical short between (+),(-) pole, alarm, overheat protection, fan cooling, etc..) Function of memory hold when accidental power off occurs. Discharge to cut off voltage for effective energy buildup during process. Announcement of bad cell. Easy operation and low man power due to simple set up and automatic restoration. Low electric cost.

│Business Model│

[1] Self Maintenance

  • Public transport, Logistics etc., company who operates mass of vehicles.
  • Leisure(Golf, Camping etc.) vehicles and car rental business company.
  • Construction machinery, ship and boats, agricultural machinery
  • Government branch(especially military forces), Handicaps wheel chair, electrical car

[2] Rental

  • Equipment rental service with technical support

[3] Small shop for restoration (Franchise chain)

  • Car repair and service shop, Auto oil and parts shop( On, off line)
  • Battery service shop, used car and parts retail shop and trader

[4] Battery Restoration Plant

  • Restoration in mass volume after collection of discarded battery and export.
  • Or selling brand of restored battery in local market.
Product Detail Image

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